David R. Mirth - Reynoldsburg OH, US William M. Babbitt - New Albany OH, US Liang Chen - New Albany OH, US Jesus M. Hernandez-Torres - Pataskala OH, US
A rotary fibrous insulation product that is soft to the touch is provided. The fibrous insulation product is formed of glass fibers having an average fiber diameter less than about 5.5 microns. The low fiber diameter helps to impart a soft feel to the insulation product. Additionally, the insulation product contains an oil with a flashpoint of at least 580 F. in an amount up to 5% by weight of the insulation product. The insulation product may contain up to about 85% by weight recycled glass. In exemplary embodiments, the binder is a low-formaldehyde, polyacrylic based binder. The combination of the low fiber diameter, the binder, and the oil create a synergistic effect to produce an unexpectedly soft insulation product. The insulation product is useful in a variety of thermal applications, such as in basements, in attics, and in walls of residential dwellings.
Apparatus And Method For Controlling Moisture In The Manufacture Of Glass Fiber Insulation
David R. Mirth - Reynoldsburg OH, US Steve Geiger - Johnstown OH, US Scott Blackwood - Whitesburg GA, US Frank Bruce Inglis - Richmond Hill, CA Terry Burn - Kansas City MO, US
Apparatus, systems and methods for monitoring and controlling the amount of moisture introduced into the forming hood area in the manufacture of mineral fiber insulation products. Moisture from coolant liquids, binder dispersions and binder diluents are all introduced deliberately into a forming hood; ambient moisture and water from combustion are additional sources. A series of global variable control valves, one for each fluid system; as well as individual variable control valves for each fiberizing unit are provided with associated meters. Sensors monitor fibrous pack conditions and ambient conditions and provide inputs to the valve control system. A specific 3-ring liquid dispensing system is also disclosed.
Apparatus And Method For Controlling Moisture In The Manufacture Of Glass Fiber Insulation
Timothy J. Johnson - Pataskala OH, US David R. Mirth - Reynoldsburg OH, US Michael Timothy Pellegrin - Newark OH, US Frank Bruce Inglis - Richmond Hill, CA Terry Burn - Kansas City MO, US
Apparatus, systems and methods for monitoring and controlling the amount of moisture introduced into the forming hood area in the manufacture of mineral fiber insulation products. Moisture from coolant liquids, binder dispersions and binder diluents are all introduced deliberately into a forming hood; ambient moisture and water from combustion are additional sources. A series of global variable control valves, one for each fluid system; as well as individual variable control valves for each fiberizing unit are provided with associated meters. Sensors monitor fibrous pack conditions and ambient conditions and provide inputs to the valve control system. A specific 3-ring liquid dispensing system is also disclosed.
Packaging To Improve Shelflife Of Insulation Products
Fibrous insulation products have a binder composition that may include a carbohydrate and a crosslinking agent, and potentially other optional ingredients. The shelf life and physical properties of fibrous insulation products, particularly those having bio-based binders, can be improved by packaging that completely envelopes and seals the fibrous product from exposure to atmospheric conditions. Exemplary envelopes disclosed include sealed bags, double stretch wrap and stretch hoods. Properties that can be improved include recovery of loft, restoring force and tensile strength among others.
Apparatus And Method For Controlling Moisture In The Manufacture Of Glass Fiber Insulation
Owens Corning Intellectual Capital, LLC - Toledo OH, US David R. Mirth - Reynoldsburg OH, US Michael Timothy Pellegrin - Newark OH, US Frank Bruce Inglis - Richmond Hill CA, US Terry Burn - Kansas City MO, US
Apparatus, systems and methods for monitoring and controlling the amount of moisture introduced into the forming hood area in the manufacture of mineral fiber insulation products. Moisture from coolant liquids, binder dispersions and binder diluents are all introduced deliberately into a forming hood; ambient moisture and water from combustion are additional sources. A series of global variable control valves, one for each fluid system; as well as individual variable control valves for each fiberizing unit are provided with associated meters. Sensors monitor fibrous pack conditions and ambient conditions and provide inputs to the valve control system. A specific 3-ring liquid dispensing system is also disclosed.
Multi-Screen System For Mixing Glass Flow In A Glass Bushing
David R. Mirth - Canal Winchester OH Irvin J. Bence - Westerville OH
Assignee:
Owens Corning Fiberglas Technology, Inc. - Summit IL
International Classification:
C03B 500
US Classification:
65495
Abstract:
A multi-screen mixing apparatus for installation in a fiber-forming bushing used in the manufacture of glass fibers. The multi-screen mixer attaches to the walls of the bushing, and includes a first screen having openings therein through which the glass flows and a second screen having openings through which the glass flows longitudinally spaced from the openings in the first screen such that the molten glass must flow in a non-linear path as it passes through the screens. Additional screens can be added to cause additional flow diversion to further mix the molten glass.
Apparatus And Method For Controlling Moisture In The Manufacture Of Glass Fiber Insulation
- Toledo OH, US David R. Mirth - Reynoldsburg OH, US Michael Timothy Pellegrin - Newark OH, US Frank Bruce Inglis - Richmond Hill, CA Terry Burn - Kansas City MO, US
International Classification:
D04H 13/00 C03B 37/02 D04H 1/64 C03B 37/10
US Classification:
65484
Abstract:
Apparatus, systems and methods for monitoring and controlling the amount of moisture introduced into the forming hood area in the manufacture of mineral fiber insulation products. Moisture from coolant liquids, binder dispersions and binder diluents are all introduced deliberately into a forming hood; ambient moisture and water from combustion are additional sources. A series of global variable control valves, one for each fluid system; as well as individual variable control valves for each fiberizing unit are provided with associated meters. Sensors monitor fibrous pack conditions and ambient conditions and provide inputs to the valve control system. A specific -ring liquid dispensing system is also disclosed.
Owens Corning - Granville, Ohio since Jan 2009
Program Director, New Product Development
Owens Corning Jan 2008 - Dec 2009
Insulation Division R&D Leader
Owens Corning Jan 2006 - Dec 2007
Roofing Division R&D Leader
Education:
Ohio University
BS, Mechanical Engineering
Purdue University
Ph.D, Mechanical Engineering
Stanford University
Masters, Mechanical Engineering
Skills:
Product Development Cross Functional Team Leadership R&D Building Materials Leadership Continuous Improvement Manufacturing Strategy Strategic Planning Lean Manufacturing Design of Experiments Six Sigma Coatings Polymers Materials Insulation Business Development Business Strategy Commercialization Competitive Analysis