A method of molding a component such as a headliner or sun visor for the interior of automotive vehicles is molded from different thermoplastic materials from the same family that can be subsequently recycled as a whole without the need of separation into its constituents. The interior component is a multi layer composite of polyester (PET) finishing fabric, a resilient layer of bicomponent polyester fiber padding composed of blend of a low melting point fibers and high melting point fibers, and a relatively stiff core layer of polyester/glass fiber composite of polyester and glass fibers. The different fibers of the core layer are blended into a thin and porous sheet which is cut to size. The cut sheets are consolidated and molded under heat and pressure into a light weight, dense and structurally strong composite. A mold charge comprises the polyester/glass fiber composite layered with the bicomponent.
Top Cover For Instrument Panel With Seamless Air Bag Door And Method Of Manufacture
Leoncio C. Ang - Bloomfield Hills MI Darlene B. Collins - Lathrup Village MI Raymond A. Jakubowicz - Farmington Hills MI
Assignee:
Chrysler Corporation - Auburn Hills MI
International Classification:
B65D 6528
US Classification:
428 43
Abstract:
An instrument panel top cover with a seamless break-away air bag door made as a unitary composite from multiple layers of plastics by extruding a parison with inner and outer layers of different recyclable plastics having different physical characteristics but which are from the same plastics family. The parison is injected and expanded with low pressure gas and forming dies with door scoring tools are closed thereover. The plastics will resultantly conform to the shaping surfaces of the dies to form the composite while the perimeter of the air bag door is scored. A quantity of the plastic material interior of the door score lines is removed after the top cover is removed from the dies so that a seamless or hidden door is provided that can readily break open at the peripheral scores to augment air bag operation when the air bag is triggered.
Leoncio C. Ang - Bloomfield Hills MI Darlene B. Collins - Lathrup Village MI
Assignee:
Chrysler Corporation - Auburn Hills MI
International Classification:
B32B 900
US Classification:
428 68
Abstract:
A composite finishing cover for a component such as a vehicle instrument panel is provided by extruding a parison of inner and outer layers of different recyclable plastics having different characteristics but which are from the same family of plastics. The parison is injected with low pressure gas when forming dies are being closed thereover so that the plastics will fully conform to the forming surfaces of the die tooling cavity. The closing force of the dies cause the heat softened inner layers of the first plastics material to join at their interface to form a relatively thick core or substrate providing structural support for the relatively thin and flexible outer layer of the cover, also joined at their interface. The outer layer provides a finishing surface that exhibits a soft feel as when the human hand lightly contacts and moves across the surface thereof. Importantly, in this invention the finishing cover can be readily recycled as a unit without the necessity of separating the different plastics layers from one another since they are from the same family.
Seal And Fastener Isolator System For A Valve Cover
Leoncio C. Ang - Bloomfield MI Darlene B. Collins - Southfield MI Edward A. Luibrand - Clarkston MI Randy L. Dickerman - Ypsilanti MI
Assignee:
Chrysler Corporation - Auburn Hills MI
International Classification:
F01M 910 B65D 5300
US Classification:
123 9037
Abstract:
A seal and fastener isolator system for a thermoplastic valve cover that has the seal made of a silicone rubber and is integrally formed with the fastener isolator so as to allow the entire assembly to be manufactured in one molding operation.
Top Cover For Instrument Panel With Seamless Air Bag Door And Method Of Manufacture
Leoncio C. Ang - Bloomfield Hills MI Darlene B. Collins - Lathrup Village MI Raymond A. Jakubowicz - Farmington Hills MI
Assignee:
Chrysler Corporation - Auburn Hills MI
International Classification:
B29C 4924 B29C 4950
US Classification:
264515
Abstract:
An instrument panel top cover with a seamless breakaway air bag door made as a unitary composite from multiple layers of plastics by extruding a parison with inner and outer layers of different recyclable plastics having different physical characteristics but which are from the same plastics family. The parison is injected and expanded with low pressure gas and forming dies with door scoring tools are closed thereover. The plastics will resultantly conform to the shaping surfaces of the dies to form the composite while the perimeter of the air bag door is scored. A quantity of the plastic material interior of the door score lines is removed after the top cover is removed from the dies so that a seamless or hidden door is provided that can readily break open at the peripheral scores to augment air bag operation when the air bag is triggered.
Sound-Dampened Automobile Interior Components And Methods For Making Same
Leoncio C. Ang - Bloomfield Hills MI Tim F. O'Brien - White Lake MI
Assignee:
Chrysler Corporation - Auburn Hills MI UT Automotive Dearborn, Inc. - Dearborn MI
International Classification:
F16F 1500
US Classification:
181207
Abstract:
An automobile interior component having sound-dampening characteristics has a contact area thereon which contacts a second interior plastic component during operation of the automobile resulting in noise. The interior plastic component has a thermoplastic elastomer self-adhered to the contact area to thereby dampen the noise created at the contact area. A method for making a sound-dampened interior plastic component includes extruding a body of thermoplastic elastomer through a die onto a contact area of an interior plastic automobile component and allowing the extruded body of thermoplastic elastomer to cool, solidify, and adhere to the interior plastic component.
Leoncio C. Ang - Bloomfield Hills MI Robert F. Bennett - Clarkston MI James F. Clisham - Farmington Hills MI
Assignee:
DaimlerChrysler Corporation - Auburn Hills MI
International Classification:
B60Q 100
US Classification:
3404255
Abstract:
A device and method for monitoring a vehicle storage compartment for the presence of a confined individual includes at least one sensor adapted for sensing the presence of a living being confined in a vehicle storage compartment and generating a sensor signal in response thereto and a controller coupled to the at least one sensor and generating an actuation signal in response to the sensor signal. The actuation signal may be used to automatically open the vehicle storage compartment and/or to cause an audible warning device coupled to the controller to produce a predetermined warning in response to the actuation signal. The actuation signal may also be used to produce a visual signal which draws attention to the vehicle.
Leoncio C. Ang - Bloomfield Hills MI Darlene B. Collins - Southfield MI
Assignee:
Chrysler Corporation - Auburn Hills MI
International Classification:
B32B 104 B60J 500
US Classification:
428 76
Abstract:
In this invention, a composite finishing cover for a component such as a vehicle instrument panel is provided by extruding a parison of inner and outer layers of different recyclable plastics having different characteristics but which are from the same family. The parison is injected with low pressure gas when forming dies are being closed thereover so that the plastics will fully conform to the forming surfaces of the die tooling cavity. The closing force of the dies cause the heat softened inner layers of the first plastics material to join at their interface to form a relatively thick core or substrate providing structural support for the relatively thin and flexible outer layer of the cover, also joined at their interface. The outer layer provides a finishing surface that exhibits a soft feel as when the human hand lightly contacts and moves across the surface thereof. Importantly, in this invention the finishing cover can be readily recycled as a unit without the necessity of separating the different plastics layers from one another since they are from the same family of plastics.
hi5 Profile page for Leoncio Ang (Philippines). Si Leoncio Ang ay . Si Leoncio Ang ay may 9 kaibigan at 0 larawan Sumali sa hi5 at maging kaibigan ni ...