Abstract:
A ferrofluid manufacturing process applies energy to a nonmagnetic. alpha. -Fe. sub. 2 O. sub. 3 starting material to render it magnetic and suitable for use in a ferrofluid. The material is placed, together with a solvent and a surfactant, in a commercial attrition mill where the mill action converts the non-magnetic particles to magnetic particles. In order to eliminate a solvent replacement step which is necessary with oil carrier liquids, water is used as the grinding solvent and as the ferrofluid carrier liquid. The resulting water-based ferrofluid has a high saturation magnetization, low viscosity and good colloidal stability. Using the inventive method, a large volume of fluid can inexpensively be synthesized in a short time.