Abstract:
The powertrain thermal system of the present invention contains and/or utilizes various sensors and signals. Some are located within the powertrain thermal system itself. However, the majority are located in other systems of the hybrid electrical vehicle. The sensors used by the thermal system include an engine coolant temperature sensor, located at the outlet of the engine water jacket and contained within the existing engine control unit, a transmission fluid temperature sensor, located at the transmission fluid outlet of the liquid-liquid heat exchanger and contained within the transmission control unit, a motor coolant temperature sensor, located between the electric water pump and the inverter cold plate inlet and contained within the powertrain thermal control unit, a stator end-turn temperature sensor, located at the motor stator end-turn and contained within the motor-inverter control unit, a battery temperature sensor, located and contained within the battery control unit, a road speed sensor, contained within the powertrain supervisory control and an ambient temperature sensor, contained within the electronic climate control system. In addition, the present invention comprises a method of providing an optimum thermal environment in a hybrid electrical vehicle, comprising the steps of controlling a motor coolant temperature, controlling a stator end-turn temperature, controlling a transmission fluid temperature, de-rating electric power; and controlling an electric water valve.